Small Double Column CNC Gantry Type Machine Center for Mold

• Application: Metal
• Process Usage: Metal-Cutting CNC Machine Tools, Metal-Forming CNC Machine Tools
• Movement Method: Linear Control
• Control Method: Semi-Closed Loop Control
• Numerical Control: CNC/MNC
• Processing Precision: 0.01mm/M
• Model NO.: BTMC-1016
• Performance Classification: High-End CNC Machine Tools
• Certification: ISO 9001
• Condition: New
• Table Size: 900*1800mm
• Machining: Mold or Parts Machining
• Rotation Speed: 8000rpm
• Spindle Taper: Bt50
• X Axis Travel: 1600mm
• Y Axis Travel: 1100mm
• Z Axis Travel: 800mm
• Distance Between Spindle and Nose: 140~940mm
• Spindle Power: 15kw
• Spindle Type: Belt Type
• Spindle: Long Nose Spindle
• Gantry Width: 1100mm
• Minimum Set Moving Unit: 0.001mm
• Table Load: 2000mm
• T Slot: 7-22*125
• Transport Package: Wooden Package
• Specification: 6050*3100*3890mm
• Trademark: JOINT
• Origin: Shenzhen, China
• HS Code: 8457101000
• Production Capacity: 20 Sets

Product Description

Replacement made for big size VMC

      BTMC-10/12/15 series Gantry machining center is new model developed to replace large traditional "C" type VMC machine. Comprehensive improve accuracy deviation of large VMC machine and disadvantage of heavy load deformation, high accuracy. Widely use for heavy mold machining or large size mold frame and box type part machining. Also can with BT40-12000/15000 high speed mechanical spindle, or 18000/24000 high speed HSK63 motorized spindle, add temperature rise compensation function to realize high specular molds or parts machining.


Full-Equipped technological process ensure the accuracy and stability of the machine

1. Standard accessory: BT50 belt spindle achieve high rigid processing. It also can optional with BT40, 10000/12000/15000 RPM direct spindle, or HSKA63 8000/24000rpm motorized spindle, realize high specular processing requirements.
2. It can be optional with Coolant Through Spindle (CTS) to achieve deep hole processing requirements.
3. It can be optional with ZF gear box or whole gear box, to meet strong cutting requirements.


Features

1. BTMC10/12/15 series is upgrade product specialized for large type VMC machine ( 1270/ 1370/ 1690/ 1890 ).

2. Possess followed features: The center line of the spindle is close to the guide way of the Z axis,which eliminate the accuracy deviation caused by the spindle box sagging caused by the big compartment distance in the large vertical machining center.

3. Eliminate the accuracy deviation caused by the suspension of both sides of the VMC machine table center.

4. X, Y axis adopt to heavy load roller linear guide rail; Table operation does not exceed the base; The load stress is released evenly; solve deformation caused by long time heavy load on table of VMC machine. 

5. The load weight of table improves about 50% higher than the same specification of VMC machine.

6. Z axis adopt to nitrogen balance weight, improves reaction speed and working smoothly than the counterweight of hammer in VMC machine.

7. The door opening at both sides of gantry structure cover design, convenient for loading and unloading of large workpiece and processing operation.

8. High precision key parts: Adopt German/Taiwan famous brand Linear guide rail and ballscrew , Japan NSK/P4 grade precision bearing,ensure high accuracy of the machine.

9. Standard Accessories: Taiwan BT50 mechanical spindle, X, Y axis heavy load roller linear guide rail, Z axis box way ; suitable for large mold, large parts, mold frame rigid high-speed processing.

10. Beam, column and base are analyzed and designed for reinforcing bars, improve rigidit y and deformation resistance to suitable the requirements of high speed high specular machining.

11. High rigid beam column one piece structure makes sure of the stability of machine in strong cutting and high-speed cutting situation.With easy and economic screw conveyor chip and trolley. 

12. Using temperature compensation technology to improve processing accuracy in long-time processing situation. 
 

1. High strength linear guide rail layout

     Vertical ladder distribution linear guide rail, better mechanical structure.
     Large span linear guide rail, the span of the linear guide rail is 1.2 times the travel of z axis.

 

2. All-in-one bearing housing

    Ensure the rigidity and precision stability of X/Y/Z axis drive system.

 

3. The special structure of Z axis

     Constant spindle overhanging, minimize the rigid fluctuation when Z axis moves.

Specification

Model		BTMC-1016
Table size	mm	900*1800
X axis travel	mm	1600
Y axis travel	mm	1100
Z axis travel	mm	800
Gantry width	mm	1100
Distance between spindle and table	mm	140~940
Spindle rotation speed	rpm	8000/ BT40-10000*/12000*/15000*
Spindle taper		Long nose BT50 (Φ155)/ Direct connection BT40 (Φ150)*
Spindle motor	kw	15 (12000/15000rpm high speed motor change with different speed)
Work table T slot	No.-Size*Pitch	7-22*125
X axis screw		5512
Y/Z axis screw		5010
X/Y axis linear guide way		45 heavy load roller linear guide way
Z axis guide way	m/min	Box guide way, Z axis is linear guide way with BT40 spindle
X axis rapid feed	m/min	10
Y axis rapid feed	m/min	12
Z axis rapid feed	m/min	12
Cutting feed	m/mm	8
Positioning accuracy	mm/m	0.01
Min. set moving unit	mm	0.001
Dimension (L*W*H)	mm	6050*3100*3890
Weight	kg	13000
Max. load of table	kg	2000

Standard accessories:

1. Mitsubishi/ Fanuc controller system
2. Fully enclosed cover
3. Pneumatic system
4. Anto lubrication system
5. Work piece coolant system
6. Spindle encoder position system
7. Three inner encoder feedback system
8. Hand wheel
9. RS232 Interface
10. Alarming light
11. Working light
12. Guide way cover
13. Technical documents
14. Operation manual
15. Screw type conveyor device
16. Spindle oil coolant
17. Heat exchange

Optional accessories:

1. Rotary table
2. Coolant through spindle (CTS)
3. Gear box
4. 24tools Arm type ATC



Processing industry

 

                  Car front bar mold                                  Household appliances mold                                   Car interior mold
 

Company Profile

       Shenzhen Joint Technology Co., Ltd. specializes in R&D and manufacturing mold processing and machinery parts processing equipment, we developed high quality and high-tech research, development, manufacturing, service team and management system, and expanded products to more than 11 series from milling machines, to machine center,mechanical arm, automation. With the exceptional quality products and distinct brand reputation, our products are sold to more than 40 developed cities all over China, and also to more than 20 countries all over the world across Asia, Europe and America.Our company takes the high quality product as orientation, R&D ideas is to provide customers with the most suitable quality products, became a professional machine tool manufacturer with a complete product line of mould and parts processing machine tool and strong tailor-made design capability in China.


Core strengths

1. Standardize processes and operating mechanisms, high standards production and testing software and hardware - Ensure stable product supply and service support.
2. We insist in-depth research and technological precipitation for more than 20 years - Promote rapid innovation and progress in products and technology.
3. Comprehensive information management systems such as ERP and CRM - JOINT has formed a efficient operation and continuous improvement system.
4. Integrity, collaboration, innovation, and win-win spirit -  we JOINT has established a strong and stable supply chain, and a large long-term win-win customer base.


Special advantages

1. Provide more practical customized products
2. Provide CNC product applications support
3. Provide integrated solution for auto production line
4. Provide integrated design of mold, and parts processing production line


Qualifications and honors

1. National High-tech Enterprose
2. Shenzhen famous brand "JOINT"
3. Member of China Quality Association
4. Member of China Machine Tools Association
5. Vice-chairmen of Shenzhen Machinery Association
6. CE certification on milling machine, grinidng machine and machine center.
7. More than 150 patents on invention, utility model patent and software copyright etc.
8. Guangdong famous trademark

FAQ

Q1: Are you trading company or manufacturer?
A1: We are factory.

Q2: What is your terms of payments?
A2: 30% as deposit, 70% should be paid before delivery.

Q3: How can I choose the most suitable machines?
A3: Please tell us your requirements of the machines, or you could send us the products drawing, our engineer can help to choose suitable model for you.

Q4: What is the package? Is it suitable for shipment?
A4: Machine will be packed by exporting standard package, water proof and anti-rust. It is very much strong for oversea transportation.

Q5: How long is the warranty for machines?
A5: Warranty time is 12 months. We will supply the repair parts in this warranty time. The charge of repair parts will be free due to its quality problemin this guarantee.